Elevated Temperature Erosion of Plasma Sprayed Thermal Barrier Coating

High-temperature degradation of plasma sprayed thermal barrier coating systems

Thermal barrier coating systems (TBCs) are used in gas turbines to prevent high-temperature degradation of metallic materials in the combustor and turbine. One of the main concerns regarding TBCs is poor reliability, and accurate life prediction models are necessary in order to fully utilise the beneficial effects of TBCs. This research project aims at developing deeper understanding of the deg...

Thermal Fatigue Behavior of Air-Plasma Sprayed Thermal Barrier Coating with Bond Coat Species in Cyclic Thermal Exposure

The effects of the bond coat species on the delamination or fracture behavior in thermal barrier coatings (TBCs) was investigated using the yclic thermal fatigue and thermal-shock tests. The interface microstructures of each TBC showed a good condition without cracking or delamination after flame thermal fatigue (FTF) for 1429 cycles. The TBC with the bond coat prepared by the air-plasma spray ...

Failure analysis of suspension plasma sprayed thermal barrier coatings

Solid Particle Erosion of Thermal Sprayed Coatings

Solid particle erosion is an important material degradation mechanism. Although various methods of coating are tried and used for protection against erosion, thermal sprayed coating for such purpose is the most widely used method. In this chapter, evolution of thermal sprayed coating, erosion testing methods, and erosive wear of thermal sprayed coatings are discussed extensively with emphasis o...

Mechanisms governing the high temperature erosion of thermal barrier coatings

The impact of thermal barrier coatings by hard projectiles at high temperature has been analyzed. Three different domains have been explored: each differentiated by particle size, velocity, temperature and TBC composition. Domain I applies when the projectile creates deeply penetrating plastic/densification zones. In this case, short time elastic effects are relatively unimportant. The response...